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热锻

The hot upset forming and hot upset riveting process uses heat and pressure to form the fastener. The material being formed becomes malleable and collapses under pressure applied by the powerhead. With the hot upset riveting or forming process it is possible to form a round fastener into a square hole creating a high torque joint, form hardened parts, and create joints resistant to vibration related fatigue.

热锻
Hot Upset
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  • 型号
  • Milford 410
  • Milford 56
  • Milford 57
  • Milford 58
  • Milford 63
  • Milford 64
  • Milford 255
  • Milford 256
  • Milford 305
  • Milford 310
  • Milford 313
  • Milford 405
  • Milford 413
  • Milford 423
  • HP-2000
  • R-2000
  • RHV-2000
Max Rivet Diameter .25" (6.5 mm)
Max Rivet Length 1.0" (25.5mm)
Stroke 3.5" (89mm)
Weight 870 lbs (395 kg)
Throat Depth 12.0" (304.5mm)
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Max Rivet Diameter 0.125" (3.2mm)
Max Rivet Length 0.562" (14.3mm)
Stroke 2.0" (50.8mm)
Weight 90 Lb
Throat Depth 9.0" (229mm)
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Max Rivet Diameter .187" (4.75 mm)
Max Rivet Length .75" (19.0 mm)
Stroke 3.0" (75.05mm)
Weight 230 lbs (104.5 kg)
Throat Depth 12.0" (304.5mm)
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Max Rivet Diameter .25" (6.5 mm)
Max Rivet Length .75" (19.0mm)
Stroke 3.0" (76.25mm)
Weight 230 lbs (104.5 kg)
Throat Depth 12.0" (304.5mm)
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Max Rivet Diameter .093" (2.25mm)
Max Rivet Length .562" (14.25mm)
Stroke 2.0" (50.75mm)
Weight 235 lbs (106.5 kg)
Throat Depth 6.25" (158.75mm)
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Max Rivet Diameter .156" (4.0 mm)
Max Rivet Length .75" (19 mm)
Stroke 2.0" (50.75 mm)
Weight 235 lbs (106.5 kg)
Throat Depth 6.25" (158.75 mm)
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Max Rivet Diameter .125" (3.25mm)
Max Rivet Length .562" (14.25mm)
Stroke 2.5" (63.5mm)
Weight 535 lbs (242.5 kg)
Throat Depth 12.0" (304.5mm)
  • Download .eprt
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Max Rivet Diameter .156" (3.25mm)
Max Rivet Length .75" (14.25mm)
Stroke 2.5" (63.5mm)
Weight 550 lbs (250 kg)
Throat Depth 12.0" (304.5mm)
  • Download .eprt
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Max Rivet Diameter .187"
Max Rivet Length .75"
Stroke 3.5"
Weight 690 lbs
Throat Depth 12.0" (304.5mm)
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Max Rivet Diameter .187" (4.75mm)
Max Rivet Length 1.0" (25.5mm)
Stroke 3.5" (89mm)
Weight 715 lbs (324 kg)
Throat Depth 12.0" (304.5mm)
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Max Rivet Diameter 0.187" (4.75mm)
Max Rivet Length 1.375" (35mm)
Stroke 3.5" (89mm)
Weight 755 lbs (343 kg)
Throat Depth 12.0" (304.5mm)
  • Download .eprt
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Max Rivet Diameter .25" (6.5 mm)
Max Rivet Length .75" (19.0mm)
Stroke 3.5" (89mm)
Weight 755 lbs (343 kg)
Throat Depth 12.0" (304.5mm)
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Max Rivet Diameter .25" (6.5 mm)
Max Rivet Length 1.375" (35mm)
Stroke 3.5" (89mm)
Weight 900 lbs (409 kg)
Throat Depth 12.0" (304.5mm)
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Max Rivet Diameter .25" (6.5 mm)
Max Rivet Length 3.0" (76.25mm)
Stroke 5.5" (140mm)
Weight 900 lbs (409 kg)
Throat Depth 12.0" (304.5mm)
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Max Rivet Diameter .437" (11.1 mm)
Max Rivet Length 1.5" (38.1 mm)
Throat Depth 18.0" (457.2 mm)
Max Stroke 4.0" (101.6 mm)
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Max Rivet Diameter .25" (6.35MM)
Max Rivet Length 2.0" (50.8 mm)
Throat Depth 8" - 12" (202 mm - 304 mm)
Max Stroke 5.0" (127 mm)
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Max Rivet Diameter .437" (11.1 mm)
Max Rivet Length 1.5" (38.1 mm)
Throat Depth 8" - 12" (202 mm - 304 mm)
Max Stroke 5.0" (127 mm)
  • Download .dwg
  • Download .easm
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  • Models
  • P-500
  • P-750
  • P-840
  • P-1000
  • P-1500
  • H-1000

Orbitform’s P-500 pedestal machine is designed for medium to large size work piece orbital riveting and radial riveting. The pedestal machine, comprised of an orbital forming modular powerhead, orbital head with developed peen, fabricated pedestal, work support saddle with t-slots for easy fixture mounting, and complete controls, is commonly used with riveting machines that assemble door and hood hinges, seat track structures, striker assemblies, furniture sub-assemblies, various automotive components, and other medium to large scale riveted assemblies. Orbitform’s application engineers outline the required orbital head and orbital peen to conduct the riveting application and, if the customer desires, Orbitform can design and build custom machine actuation, a safety system, a fixturing method, an error proofing process, and/or other expert assembly features associated with orbital riveting machines and automatic assembly equipment.

Weight 850 lbs
Throat Depth 9.0" (28.5mm)
Head Forming Capacity .500" (12.75mm)
Max Downward Force 4400 lbs @ 100 psi
Max Stroke 2.5" (63.5mm)
  • Download .dwg
  • Download .easm
  • Download .step

Orbitform’s modular P-500 pedestal machine is manufactured and assembled at Orbitform’s factory in Jackson, Michigan, USA. The orbital riveting pedestal machine is available with many standard features and the orbital forming pedestal machine can be customized with options to help monitor, control, and improve the assembly process. Orbitform’s application engineers listen and seek the appropriate answer for each specific assembly process being considered. Orbitform can design and build a complete turnkey assembly system including controls, safety, fixtures, errorproofing, and more.

Extended stroke requirements?

Applications with similar orbital riveting or orbital forming force but requiring extended vertical clearance for part loading may benefit from the extended stroke Orbitform pedestal machine model P-506.

  • The P-506 Orbitform pedestal machine has a total tool stroke distance of 6 in (152 mm) that is adjustable between 3 in to 6 in (76 mm to 152 mm).

Standard Features and Specifications for Orbital Riveting or Orbital Forming Applications:

  • Powerhead with electric motor and orbital head with peen developed and tested for each application
  • Fabricated Pedestal and work support Saddle w/10" [254 mm] vertical height adjustment
  • HMI touch panel for enhanced diagnostics
  • Directional valve with dual pilot operated (PO) check to prevent powerhead drifting
  • Dual low actuation force palm buttons for cycling the machine
  • Pneumatic solenoid valves to assist with smooth and exact fluid motion
  • Filter-regulator unit with gauge to keep the air supply clean and protect the machine’s components
  • Digital adjustable dwell timer
  • Resettable cycle counter to keep track of machine cycles
  • Electrical enclosure with disconnect switch
  • Illuminated power on selector switch
  • Programmable Logic Controller
  • Internally mounted home, deceleration and full stroke limit switches
  • Programmable Logic Controller

Bench Machine Options:

Electrical Options

  • Light curtains for operator safety
  • PLC expansion for an additional I/O
  • Low-profile LED worklight to enhance the lighting of the work area

Mechanical Options

  • Guarding for operator safety
  • Air line lubricator
  • Custom part fixturing designed and built by Orbitform allowing a turnkey riveting solution
  • Pneumatic fixture slide to allow for simpler part loading
  • Offset motor mount to allow for a shorter machine height and/or to allow for a through spindle pressure pad
  • Gear reducer to reduce the RPM to allow for the optimal forming speed
  • Spindle brake to control the tool position or to stop the tool rotation for certain applications
  • Anti-rotate device to prevent the peen from rotating during certain assembly or forming applications
  • Orbital alignment kit to help you set up the machine if the machine configurations change

Error Proofing, Process Monitoring, Process Control Options

  • Process Intelligence Package: Load Cell, LVDT (Linear Variable Displacement Transducer), Touch Screen
  • Pressure pad (standard, height sensing, or programmable height sensing) to secure the work piece prior to forming or assembly, to assist with assembly process monitoring / process control, or to confirm part presence prior to continuing the assembly process

Forming Options

  • Radial head for radial riveting (radial riveting) or radial forming assembly (radial forming assembly) applications when the radial forming process is preferred
  • Multi-point or Multi-spindle head for orbital riveting or orbital forming of multiple rivets at the same time
  • Static rollerhead for roller forming or roller assembly applications
  • Articulating rollerhead for roller forming or roller assembly applications
  • Press head powerhead configuration and press tooling to allow the powerhead to act as a press for pressing parts together into any assembly

Orbitform’s P-750 pedestal machine is designed for medium to large size work piece orbital riveting and radial riveting. The pedestal machine, comprised of an orbital forming modular powerhead, orbital head with developed peen, fabricated pedestal, work support saddle with t-slots for easy fixture mounting, and complete controls, is commonly used to assemble robust hinges, large brackets, brake components, industrial hand tools, automotive foot pedals, ball stud assemblies, and other medium to large scale riveted assemblies. Orbitform’s application engineers outline the required orbital head and orbital peen to conduct the riveting application and, if the customer desires, Orbitform can design and build custom machine actuation, a safety system, a fixturing method, an error proofing process, and/or other expert assembly features associated with orbital riveting machines and automatic assembly equipment.

Weight 950 lbs
Throat Depth 9.0" (28.5mm)
Head Forming Capacity .750" (8mm)
Max Downward Force 7510 lbs @ 100 psi
Max Stroke 2.5" (63.5mm)
  • Download .dwg
  • Download .easm
  • Download .step

Orbitform’s modular P-750 pedestal machine is manufactured and assembled at Orbitform’s factory in Jackson, Michigan, USA. The orbital riveting pedestal machine is available with many standard features and the orbital forming pedestal machine can be customized with options to help monitor, control, and improve the assembly process. Orbitform’s application engineers listen and seek the appropriate answer for each specific assembly process being considered. Orbitform can design and build a complete turnkey assembly system including controls, safety, fixtures, errorproofing, and more.

Standard Features and Specifications for Orbital Riveting or Orbital Forming Applications:

  • Powerhead with electric motor and orbital head with peen developed and tested for each application
  • Fabricated Pedestal and work support Saddle w/10" [254 mm] vertical height adjustment
  • HMI touch panel for enhanced diagnostics
  • Directional valve with dual pilot operated (PO) check to prevent powerhead drifting
  • Dual low actuation force palm buttons for cycling the machine
  • Pneumatic solenoid valves to assist with smooth and exact fluid motion
  • Filter-regulator unit with gauge to keep the air supply clean and protect the machine’s components
  • Digital adjustable dwell timer
  • Resettable cycle counter to keep track of machine cycles
  • Electrical enclosure with disconnect switch
  • Illuminated power on selector switch
  • Programmable Logic Controller
  • Internally mounted home, deceleration and full stroke limit switches
  • Programmable Logic Controller

Bench Machine Options:

Electrical Options

  • Light curtains for operator safety
  • PLC expansion for an additional I/O
  • Low-profile LED worklight to enhance the lighting of the work area

Mechanical Options

  • Guarding for operator safety
  • Air line lubricator
  • Custom part fixturing designed and built by Orbitform allowing a turnkey riveting solution
  • Pneumatic fixture slide to allow for simpler part loading
  • Offset motor mount to allow for a shorter machine height and/or to allow for a through spindle pressure pad
  • Gear reducer to reduce the RPM to allow for the optimal forming speed
  • Spindle brake to control the tool position or to stop the tool rotation for certain applications
  • Anti-rotate device to prevent the peen from rotating during certain assembly or forming applications
  • Orbital alignment kit to help you set up the machine if the machine configurations change

Error Proofing, Process Monitoring, Process Control Options

  • Process Intelligence Package: Load Cell, LVDT (Linear Variable Displacement Transducer), Touch Screen
  • Pressure pad (standard, height sensing, or programmable height sensing) to secure the work piece prior to forming or assembly, to assist with assembly process monitoring / process control, or to confirm part presence prior to continuing the assembly process

Forming Options

  • Radial head for radial riveting (radial riveting) or radial forming assembly (radial forming assembly) applications when the radial forming process is preferred
  • Multi-point or Multi-spindle head for orbital riveting or orbital forming of multiple rivets at the same time
  • Static rollerhead for roller forming or roller assembly applications
  • Articulating rollerhead for roller forming or roller assembly applications
  • Press head powerhead configuration and press tooling to allow the powerhead to act as a press for pressing parts together into any assembly

Orbitform’s P-840 pedestal machine is the highest capacity pneumatic orbital forming and orbital riveting pedestal machine available in the world. The Orbitform pedestal machine is perfectly suited for large size work piece orbital riveting processes and orbital cold forming assembly processes. The pedestal machine, comprised of an orbital forming modular powerhead, orbital head with developed peen, fabricated pedestal, work support saddle with t-slots for easy fixture mounting, and complete controls, is commonly used to form spindle shafts, and assemble large automotive hinges, robust brake components, seat track products, and other large scale riveted assemblies. Orbitform’s application engineers outline the required orbital head and orbital peen to conduct the riveting application and, if the customer desires, Orbitform can design and build custom machine actuation, a safety system, a fixturing method, an error proofing process, and/or other expert assembly features associated with orbital riveting machines and automatic assembly equipment.

Weight 1200 lbs
Throat Depth 9.0" (28.5mm)
Head Forming Capacity .840" (21.25mm)
Max Downward Force 12,500 lbs @ 100 psi
Max Stroke 2.5" (63.5mm)
  • Download .dwg
  • Download .eprt
  • Download .step

Orbitform’s modular P-840 pedestal machine is manufactured and assembled at Orbitform’s factory in Jackson, Michigan, USA. The orbital riveting pedestal machine is available with many standard features and the orbital forming pedestal machine can be customized with options to help monitor, control, and improve the assembly process. Orbitform’s application engineers listen and seek the appropriate answer for each specific assembly process being considered. Orbitform can design and build a complete turnkey assembly system including controls, safety, fixtures, errorproofing, and more.

Standard Features and Specifications for Orbital Riveting or Orbital Forming Applications:

  • Powerhead with electric motor and orbital head with peen developed and tested for each application
  • Fabricated Pedestal and work support Saddle w/10" [254 mm] vertical height adjustment
  • HMI touch panel for enhanced diagnostics
  • Directional valve with dual pilot operated (PO) check to prevent powerhead drifting
  • Dual low actuation force palm buttons for cycling the machine
  • Pneumatic solenoid valves to assist with smooth and exact fluid motion
  • Filter-regulator unit with gauge to keep the air supply clean and protect the machine’s components
  • Digital adjustable dwell timer
  • Resettable cycle counter to keep track of machine cycles
  • Electrical enclosure with disconnect switch
  • Illuminated power on selector switch
  • Programmable Logic Controller
  • Internally mounted home, deceleration and full stroke limit switches
  • Programmable Logic Controller

Bench Machine Options:

Electrical Options

  • Light curtains for operator safety
  • PLC expansion for an additional I/O
  • Low-profile LED worklight to enhance the lighting of the work area

Mechanical Options

  • Guarding for operator safety
  • Air line lubricator
  • Custom part fixturing designed and built by Orbitform allowing a turnkey riveting solution
  • Pneumatic fixture slide to allow for simpler part loading
  • Offset motor mount to allow for a shorter machine height and/or to allow for a through spindle pressure pad
  • Gear reducer to reduce the RPM to allow for the optimal forming speed
  • Spindle brake to control the tool position or to stop the tool rotation for certain applications
  • Anti-rotate device to prevent the peen from rotating during certain assembly or forming applications
  • Orbital alignment kit to help you set up the machine if the machine configurations change

Error Proofing, Process Monitoring, Process Control Options

  • Process Intelligence Package: Load Cell, LVDT (Linear Variable Displacement Transducer), Touch Screen
  • Pressure pad (standard, height sensing, or programmable height sensing) to secure the work piece prior to forming or assembly, to assist with assembly process monitoring / process control, or to confirm part presence prior to continuing the assembly process

Forming Options

  • Multi-point or Multi-spindle head for orbital riveting or orbital forming of multiple rivets at the same time
  • Static rollerhead for roller forming or roller assembly applications
  • Articulating rollerhead for roller forming or roller assembly applications
  • Press head powerhead configuration and press tooling to allow the powerhead to act as a press for pressing parts together into any assembly

Orbitform’s P-1000 hydraulic powered pedestal machine is perfectly suited for large size work piece orbital riveting processes and orbital cold forming assembly processes. The pedestal machine, comprised of an orbital forming modular powerhead, orbital head with developed peen, fabricated pedestal, work support saddle with t-slots for easy fixture mounting, and complete controls, is commonly used to form spindle shafts, and assemble large automotive hinges, robust brake components, seat track products, and other large scale riveted assemblies. Orbitform’s application engineers outline the required orbital head and orbital peen to conduct the riveting application and, if the customer desires, Orbitform can design and build custom machine actuation, a safety system, a fixturing method, an error proofing process, and/or other expert assembly features associated with orbital riveting machines and automatic assembly equipment.

Weight 1150 lbs
Throat Depth 9.0" (28.5mm)
Head Forming Capacity 1.0" (25.5mm)
Max Downward Force 18,000 lbs @ 1000 psi
Max Stroke 2.5" (63.5mm)
  • Download .dwg
  • Download .easm
  • Download .step

Orbitform’s modular P-1000 pedestal machine is manufactured and assembled at Orbitform’s factory in Jackson, Michigan, USA. The orbital riveting pedestal machine is available with many standard features and the orbital forming pedestal machine can be customized with options to help monitor, control, and improve the assembly process. Orbitform’s application engineers listen and seek the appropriate answer for each specific assembly process being considered. Orbitform can design and build a complete turnkey assembly system including controls, safety, fixtures, errorproofing, and more

Extended stroke requirements?

Applications with similar orbital riveting or orbital forming force but requiring extended vertical clearance for part loading may benefit from the extended stroke Orbitform hydraulic pedestal machine model M-1006.

  • The P-1006 Orbitform pedestal machine has a total tool stroke distance of 6 in (152 mm) that is adjustable between 3 in to 6 in (76 mm to 152 mm)

Standard Features and Specifications for Orbital Riveting or Orbital Forming Applications:

  • Powerhead with electric motor and orbital head with peen developed and tested for each application
  • Fabricated Pedestal and work support Saddle w/10" [254 mm] vertical height adjustment
  • HMI touch panel for enhanced diagnostics
  • Directional valve with dual pilot operated (PO) check to prevent powerhead drifting
  • Dual low actuation force palm buttons for cycling the machine
  • Pneumatic solenoid valves to assist with smooth and exact fluid motion
  • Filter-regulator unit with gauge to keep the air supply clean and protect the machine’s components
  • Digital adjustable dwell timer
  • Resettable cycle counter to keep track of machine cycles
  • Electrical enclosure with disconnect switch
  • Illuminated power on selector switch
  • Programmable Logic Controller
  • Internally mounted home, deceleration and full stroke limit switches
  • Programmable Logic Controller

Bench Machine Options:

Electrical Options

  • Light curtains for operator safety
  • PLC expansion for an additional I/O
  • Low-profile LED worklight to enhance the lighting of the work area

Mechanical Options

  • Guarding for operator safety
  • Air line lubricator
  • Custom part fixturing designed and built by Orbitform allowing a turnkey riveting solution
  • Pneumatic fixture slide to allow for simpler part loading
  • Offset motor mount to allow for a shorter machine height and/or to allow for a through spindle pressure pad
  • Gear reducer to reduce the RPM to allow for the optimal forming speed
  • Spindle brake to control the tool position or to stop the tool rotation for certain applications
  • Anti-rotate device to prevent the peen from rotating during certain assembly or forming applications
  • Orbital alignment kit to help you set up the machine if the machine configurations change

Error Proofing, Process Monitoring, Process Control Options

  • Process Intelligence Package: Load Cell, LVDT (Linear Variable Displacement Transducer), Touch Screen
  • Pressure pad (standard, height sensing, or programmable height sensing) to secure the work piece prior to forming or assembly, to assist with assembly process monitoring / process control, or to confirm part presence prior to continuing the assembly process

Forming Options

  • Multi-point or Multi-spindle head for orbital riveting or orbital forming of multiple rivets at the same time
  • Static rollerhead for roller forming or roller assembly applications
  • Articulating rollerhead for roller forming or roller assembly applications
  • Press head powerhead configuration and press tooling to allow the powerhead to act as a press for pressing parts together into any assembly

Orbitform’s P-1500 hydraulic powered pedestal machine is perfectly suited for large size work piece orbital riveting processes and orbital cold forming assembly processes. The pedestal machine, comprised of an orbital forming modular powerhead, orbital head with developed peen, fabricated pedestal, work support saddle with t-slots for easy fixture mounting, and complete controls, is commonly used to form spindle shafts, and assemble large automotive hinges, robust brake components, seat track products, and other large scale riveted assemblies. Orbitform’s application engineers outline the required orbital head and orbital peen to conduct the riveting application and, if the customer desires, Orbitform can design and build custom machine actuation, a safety system, a fixturing method, an error proofing process, and/or other expert assembly features associated with orbital riveting machines and automatic assembly equipment.

Weight 1500 lbs
Throat Depth 10.0" (254mm)
Head Forming Capacity 1.5" (38mm)
Max Downward Force 38,500 lbs @ 1000 psi
Max Stroke 3.0" (76.25mm)
  • Download .dwg
  • Download .easm
  • Download .step

Orbitform’s modular P-1500 pedestal machine is manufactured and assembled at Orbitform’s factory in Jackson, Michigan, USA. The orbital riveting pedestal machine is available with many standard features and the orbital forming pedestal machine can be customized with options to help monitor, control, and improve the assembly process. Orbitform’s application engineers listen and seek the appropriate answer for each specific assembly process being considered. Orbitform can design and build a complete turnkey assembly system including controls, safety, fixtures, errorproofing, and more.

Standard Features and Specifications for Orbital Riveting or Orbital Forming Applications:

  • Powerhead with electric motor and orbital head with peen developed and tested for each application
  • Fabricated Pedestal and work support Saddle w/10" [254 mm] vertical height adjustment
  • HMI touch panel for enhanced diagnostics
  • Directional valve with dual pilot operated (PO) check to prevent powerhead drifting
  • Dual low actuation force palm buttons for cycling the machine
  • Pneumatic solenoid valves to assist with smooth and exact fluid motion
  • Filter-regulator unit with gauge to keep the air supply clean and protect the machine’s components
  • Digital adjustable dwell timer
  • Resettable cycle counter to keep track of machine cycles
  • Electrical enclosure with disconnect switch
  • Illuminated power on selector switch
  • Programmable Logic Controller
  • Internally mounted home, deceleration and full stroke limit switches
  • Programmable Logic Controller

Bench Machine Options:

Electrical Options

  • Light curtains for operator safety
  • PLC expansion for an additional I/O
  • Low-profile LED worklight to enhance the lighting of the work area

Mechanical Options

  • Guarding for operator safety
  • Air line lubricator
  • Custom part fixturing designed and built by Orbitform allowing a turnkey riveting solution
  • Pneumatic fixture slide to allow for simpler part loading
  • Offset motor mount to allow for a shorter machine height and/or to allow for a through spindle pressure pad
  • Gear reducer to reduce the RPM to allow for the optimal forming speed
  • Spindle brake to control the tool position or to stop the tool rotation for certain applications
  • Anti-rotate device to prevent the peen from rotating during certain assembly or forming applications
  • Orbital alignment kit to help you set up the machine if the machine configurations change

Error Proofing, Process Monitoring, Process Control Options

  • Process Intelligence Package: Load Cell, LVDT (Linear Variable Displacement Transducer), Touch Screen
  • Pressure pad (standard, height sensing, or programmable height sensing) to secure the work piece prior to forming or assembly, to assist with assembly process monitoring / process control, or to confirm part presence prior to continuing the assembly process

Forming Options

  • Multi-point or Multi-spindle head for orbital riveting or orbital forming of multiple rivets at the same time
  • Static rollerhead for roller forming or roller assembly applications
  • Articulating rollerhead for roller forming or roller assembly applications
  • Press head powerhead configuration and press tooling to allow the powerhead to act as a press for pressing parts together into any assembly

Orbitform’s H-1000 hydraulic powered H-Frame machine is perfectly suited for large size work piece orbital riveting processes and orbital cold forming assembly processes. The H-Frame and reinforced work stand provided superior stability under high-forming forces for precise repeatable forming. The system is comprised of an orbital forming modular hydraulic powerhead, fabricated reinforced bench and H-Frame support, orbital head with developed peen, and complete controls, is commonly used to form spindle shafts, and assemble large automotive hinges, robust brake components, seat track products, and other large scale riveted assemblies. Orbitform’s application engineers outline the required orbital head and orbital peen to conduct the riveting application and, if the customer desires, Orbitform can design and build custom machine actuation, a safety system, a fixturing method, an error proofing process, and/or other expert assembly features associated with orbital riveting machines and automatic assembly equipment.

Throat Depth n/a
Head Forming Capacity 1.0" (25.5mm)
Max Downward Force 18,000 lbs @ 1000 psi
Max Stroke 2.5" (63.5mm)
  • Download .dwg
  • Download .eprt
  • Download .step

Orbitform’s modular H-1000 pedestal machine is manufactured and assembled at Orbitform’s factory in Jackson, Michigan, USA. The orbital riveting pedestal machine is available with many standard features and the orbital forming pedestal machine can be customized with options to help monitor, control, and improve the assembly process. Orbitform’s application engineers listen and seek the appropriate answer for each specific assembly process being considered. Orbitform can design and build a complete turnkey assembly system including controls, safety, fixtures, and error-proofing to any specification.

Standard Features and Specifications for Orbital Riveting or Orbital Forming Applications:

  • Powerhead with electric motor and orbital head with peen developed and tested for each application
  • Fabricated reinforced work stand and H-Frame with precision bearing housings
  • The unit is fixtured to the needed height
  • HMI touch panel for enhanced diagnostics
  • Directional valve with dual pilot operated (PO) check to prevent powerhead drifting
  • Dual low actuation force palm buttons for cycling the machine
  • Pneumatic solenoid valves to assist with smooth and exact fluid motion
  • Digital adjustable dwell timer
  • Re-settable cycle counter to keep track of machine cycles
  • Electrical enclosure with disconnect switch
  • Illuminated power on selector switch
  • Programmable Logic Controller
  • Internally mounted home, deceleration and full stroke limit switches
  • Programmable Logic Controller

H-Frame Machine Options:

Electrical Options

  • Light curtains for operator safety
  • PLC expansion for an additional I/O
  • Low-profile LED work-light to enhance the lighting of the work area

Mechanical Options

  • Guarding for operator safety
  • Air line lubricator
  • Custom part fixturing designed and built by Orbitform allowing a turnkey riveting solution
  • Pneumatic fixture slide to allow for simpler part loading
  • Offset motor mount to allow for a shorter machine height and/or to allow for a through spindle pressure pad
  • Gear reducer to reduce the RPM to allow for the optimal forming speed
  • Spindle brake to control the tool position or to stop the tool rotation for certain applications
  • Anti-rotate device to prevent the peen from rotating during certain assembly or forming applications
  • Orbital alignment kit to help you set up the machine if the machine configurations change

Error Proofing, Process Monitoring, Process Control Options

  • Process Intelligence Package: Load Cell, LVDT (Linear Variable Displacement Transducer), Touch Screen
  • Pressure pad (standard, height sensing, or programmable height sensing) to secure the work piece prior to forming or assembly, to assist with assembly process monitoring / process control, or to confirm part presence prior to continuing the assembly process

Forming Options

  • Multi-point or Multi-spindle head for orbital riveting or orbital forming of multiple rivets at the same time
  • Static rollerhead for roller forming or roller assembly applications
  • Articulating rollerhead for roller forming or roller assembly applications
  • Press head powerhead configuration and press tooling to allow the powerhead to act as a press for pressing parts together into any assembly
  • Models
  • M-125
  • M-240
  • M-310
  • M-500
  • M-750
  • M-840
  • M-1000
  • M-1500

Orbitform’s M-125 powerhead is perfectly suited for small work piece orbital riveting and orbital cold forming assembly procedures. The heavy duty and compact design of the orbital forming powerhead is commonly used to assemble electrical components, medical devices, computer hardware, small hand tools and other small scale riveted assemblies. Orbitform’s application engineers define the appropriate machine and tooling setup so each orbital riveting powerhead performs as required and the powerhead’s lube-for-life design with lifetime bearings and sealed lubrication keeps the riveting powerhead running for years.

Weight 80 lbs
Head Forming Capacity .125" (3.25mm)
Max Downward Force 590 lbs @ 100 psi
Max Stroke 1.5" (38mm)
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Orbitform’s modular M-125 powerhead is assembled with top line components and is manufactured and assembled at Orbitform’s factory in Jackson, Michigan, USA. The orbital riveting powerhead comes with many standard features and the orbital powerhead can be customized with several options to help monitor, control, and improve the orbital forming application being developed. Orbitform’s application engineers will listen and ask relevant questions in order to best specify the appropriate options to improve the assembly process being analyzed.

Standard Features and Specifications for Orbital Riveting or Orbital Forming Applications:

  • Electric motor (1/9 HP, 1800 RPM, 115V / 50-60Hz / 1-Phase) with pre-wired 4-pin "mini-change" male connector (alternate voltage specifications available upon request)
  • Orbital head (HS-250)
  • Peen developed and tested for each application
  • Orbitform powerheads are “lubed-for-life” with lifetime bearing and seal lubrication which allows for reduced lifetime maintenance expense and increased orbital forming equipment uptime. (The forming heads of Orbitform’s competition require diligent preventive maintenance in order to stay in operation for more than a few months.)

Powerhead Options:

Electrical Options

  • Home switch to acknowledge when the tool is fully retracted
  • Limit switch to acknowledge when the tool is extended to the desired position
  • 12 ft. motor cable with 4-pin "mini change" 90 degree female connector to allow you to quickly and easily connect the motor to your power supply control panel
  • 12 ft. limit switch cable with 5-pin “mini change” to allow you to quickly and easily connect the limit switch to your control panel

Mechanical Options

  • Offset motor mount to allow for a shorter machine height and/or to allow for a through spindle pressure pad
  • Gear reducer to reduce the RPM to allow for the optimal forming speed
  • Spindle brake to control the tool position or to stop the tool rotation for certain applications
  • Anti-rotate device to prevent the peen from rotating during certain assembly or forming applications
  • Powerhead mounting plate with ± 1 inch (25.4 mm) adjustment to allow for simpler, front flange mount integration of the Orbitform powerhead into your assembly system
  • Orbital alignment kit to help you set up the machine if the machine configurations change
  • Standard bench machine column (bench machine base is also available) to support the powerhead. The bench machine column and base can be combined to provide a complete ready to use machine.
  • Fabricated straight column to be engineered specifically for your automated assembly application
  • Fabricated c-frame column to be engineered specifically for your automated assembly application

Error Proofing, Process Monitoring, Process Control Options

  • Pressure pad (standard, height sensing, or programmable height sensing) to secure the work piece prior to forming or assembly, to assist with assembly process monitoring / process control, or to confirm part presence prior to continuing the assembly process
  • Loadcell force monitoring to assist with assembly process monitoring / process control / error proofing
  • LVDT (Linear Variable Displacement Transducer) for stroke position monitoring. The LVDT is externally mounted.

Forming Options

  • Radial head for radial riveting or radial forming assembly applications when the radial forming process is preferred
  • Static rollerhead for roller forming or roller assembly applications
  • Press head powerhead configuration and press tooling to allow the powerhead to act as a press for pressing parts together into any assembly

Orbitform’s M-240 powerhead is perfectly suited for small to medium size work piece orbital riveting and orbital cold forming assembly equipment. The heavy duty and compact design of the orbital forming powerhead is commonly used to assemble electrical contacts, valves, cookware, small hinged products, sporting goods, and other small to medium scale riveted assemblies. Orbitform’s application engineers define the appropriate machine and tooling setup so each orbital riveting powerhead performs as required and the powerhead’s lube-for-life design with lifetime bearings and sealed lubrication keeps the riveting powerhead running for years.

Weight 100 lbs
Head Forming Capacity .236" (6mm)
Max Downward Force 1460 lbs @ 100 psi
Max Stroke 1.75" (44.5mm)
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Orbitform’s modular M-240 powerhead is assembled with top line components and is manufactured and assembled at Orbitform’s factory in Jackson, Michigan, USA. The orbital riveting powerhead comes with many standard features and the orbital powerhead can be customized with several options to help monitor, control, and improve the orbital forming application being developed. Orbitform’s application engineers will listen and ask relevant questions in order to best specify the appropriate options to improve the manual or automatic assembly process being analyzed.

Standard Features and Specifications for Orbital Riveting or Orbital Forming Applications:

  • Electric motor (1/3 HP, 1725 RPM, 115V / 60Hz / 1-Phase) with pre-wired 4-pin and 5-pin "mini-change" male connector (alternate voltage specifications available upon request)
  • Orbital head (HS-310)
  • Peen developed and tested for each application
  • Home switch to acknowledge when the tool is fully retracted
  • Limit switch to acknowledge when the tool is extended to the desired position
  • Orbitform powerheads are “lubed-for-life” with lifetime bearing and seal lubrication which allows for reduced lifetime maintenance expense and increased orbital forming equipment uptime. (The forming heads of Orbitform’s competition require diligent preventive maintenance in order to stay in operation for more than a few months.)
  • Stroke adjustment knob on top of the powerhead with indicator mounted on the side of the powerhead to help you establish the stroke distance of the machine

Powerhead Options:

Electrical Options

  • 12 ft. motor cable with 4-pin "mini change" 90 degree female connector to allow you to quickly and easily connect the motor to your power supply control panel
  • 12 ft. limit switch cable with 5-pin “mini change” to allow you to quickly and easily connect the limit switch to your control panel

Mechanical Options

  • Offset motor mount to allow for a shorter machine height and/or to allow for a through spindle pressure pad
  • Gear reducer to reduce the RPM to allow for the optimal forming speed
  • Spindle brake to control the tool position or to stop the tool rotation for certain applications
  • Anti-rotate device to prevent the peen from rotating during certain assembly or forming applications
  • Powerhead mounting plate with ± 1 inch (25.4 mm) adjustment to allow for simpler, front flange mount integration of the Orbitform powerhead into your assembly system
  • Standard bench machine column (bench machine base is also available) to support the powerhead. The bench machine column and base can be combined to provide a complete ready to use machine.
  • Fabricated straight column to be engineered specifically for your automated assembly application
  • Fabricated c-frame column to be engineered specifically for your automated assembly application
  • Orbital alignment kit to help you set up the machine if the machine configurations change

Error Proofing, Process Monitoring, Process Control Options

  • Pressure pad (standard, height sensing, or programmable height sensing) to secure the work piece prior to forming or assembly, to assist with assembly process monitoring / process control, or to confirm part presence prior to continuing the assembly process
  • Loadcell force monitoring to assist with assembly process monitoring / process control / error proofing
  • LVDT (Linear Variable Displacement Transducer) for stroke position monitoring. The LVDT is externally mounted.

Forming Options

  • Radial head for radial riveting or radial forming assembly applications when the radial forming process is preferred
  • Multi-point or Multi-spindle head for orbital riveting or orbital forming of multiple rivets at the same time
  • Static or articulating rollerhead options for roller forming or roller assembly applications
  • Press head powerhead configuration and press tooling to allow the powerhead to act as a press for pressing parts together into any assembly

Orbitform’s M-310 powerhead is perfectly suited for medium size work piece orbital riveting and orbital cold forming assembly systems. The heavy duty and compact design of the orbital forming powerhead is commonly used with assembly machines for HVAC products, hinged assemblies, brake pads, turbine and hub assemblies, clamps, and other medium scale riveted assemblies. Orbitform’s application engineers define the appropriate machine and tooling setup so each orbital riveting powerhead performs as required and the powerhead’s lube-for-life design with lifetime bearings and sealed lubrication keeps the riveting powerhead running for years.

Weight 120 lbs
Head Forming Capacity .312" (7.92mm)
Max Downward Force 2120 lbs @ 100 psi
Max Stroke 2.0" (50.75mm)
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Orbitform’s modular M-310 powerhead is assembled with top line components and is manufactured and assembled at Orbitform’s factory in Jackson, Michigan, USA. The orbital riveting powerhead comes with many standard features and the orbital powerhead can be customized with several options to help monitor, control, and improve the orbital forming application being developed. Orbitform’s application engineers will listen and ask relevant questions in order to best specify the appropriate options to improve the automated assembly machine being analyzed.

Extended stroke requirements?

Applications with similar orbital riveting or orbital forming force but requiring extended vertical clearance for part loading may benefit from the extended stroke Orbitform powerhead model M-320.

  • The M-320 Orbitform powerhead has a total tool stroke distance of 2.5 in (64 mm) that is adjustable between 0 in to 2.5 in (0 mm to 64 mm).

Standard Features and Specifications for Orbital Riveting or Orbital Forming Applications:

  • Electric motor (3/4 HP, 1140 RPM, 220V or 440V / 60Hz / 3-Phase) with pre-wired 4-pin and 5-pin "mini-change" male connector (alternate voltage specifications available upon request)
  • Orbital head (HS-310)
  • Peen developed and tested for each application
  • Home switch to acknowledge when the tool is fully retracted
  • Limit switch to acknowledge when the tool is extended to the desired position
  • Orbitform powerheads are “lubed-for-life” with lifetime bearing and seal lubrication which allows for reduced lifetime maintenance expense and increased orbital forming equipment uptime. (The forming heads of Orbitform’s competition require diligent preventive maintenance in order to stay in operation for more than a few months.)
  • Stroke adjustment knob on top of the powerhead with indicator mounted on the side of the powerhead to help you establish the stroke distance of the machine

Powerhead Options:

Electrical Options

  • 12 ft. motor cable with 4-pin "mini change" 90 degree female connector to allow you to quickly and easily connect the motor to your power supply control panel
  • 12 ft. limit switch cable with 5-pin “mini change” to allow you to quickly and easily connect the limit switch to your control panel

Mechanical Options

  • Offset motor mount to allow for a shorter machine height and/or to allow for a through spindle pressure pad
  • Gear reducer to reduce the RPM to allow for the optimal forming speed
  • Spindle brake to control the tool position or to stop the tool rotation for certain applications
  • Anti-rotate device to prevent the peen from rotating during certain assembly or forming applications
  • Powerhead mounting plate with ± 1 inch (25.4 mm) adjustment to allow for simpler, front flange mount integration of the Orbitform powerhead into your assembly system
  • Orbital alignment kit to help you set up the machine if the machine configurations change
  • Standard bench machine column (bench machine base is also available) to support the powerhead. The bench machine column and base can be combined to provide a complete ready to use machine.
  • Fabricated straight column to be engineered specifically for your automated assembly application
  • Fabricated c-frame column to be engineered specifically for your automated assembly application

Error Proofing, Process Monitoring, Process Control Options

  • Pressure pad (standard, height sensing, or programmable height sensing) to secure the work piece prior to forming or assembly, to assist with assembly process monitoring / process control, or to confirm part presence prior to continuing the assembly process
  • Loadcell force monitoring to assist with assembly process monitoring / process control / error proofing
  • LVDT (Linear Variable Displacement Transducer) for stroke position monitoring. The LVDT is externally mounted.

Forming options

  • Radial head for radial riveting or radial forming assembly applications when the radial forming process is preferred
  • Multi-point or Multi-spindle head for orbital riveting or orbital forming of multiple rivets at the same time
  • Static rollerhead for roller forming or roller assembly applications
  • Articulating rollerhead for roller forming or roller assembly
  • Press head powerhead configuration and press tooling to allow the powerhead to act as a press for pressing parts together into any assembly

Orbitform’s M-500 powerhead is perfectly suited for medium to large size work piece orbital riveting and orbital cold forming assembly procedures. The heavy duty and compact design of the orbital forming powerhead is commonly used with riveting machines that assemble door and hood hinges, seat track structures, striker assemblies, furniture sub-assemblies, various automotive components, and other medium to large scale riveted assemblies. Orbitform’s application engineers define the appropriate rivet machine and tooling setup so each orbital riveting powerhead performs as required and the powerhead’s lube-for-life design with lifetime bearings and sealed lubrication keeps the riveting powerhead running for years.

Weight 240 lbs
Head Forming Capacity .500" (12.75mm)
Max Downward Force 4400 lbs @ 100 psi
Max Stroke 2.5" (63.5mm)
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  • Download .step

Orbitform’s modular M-500 powerhead is assembled with top line components and is manufactured and assembled at Orbitform’s factory in Jackson, Michigan, USA. The orbital riveting powerhead comes with many standard features and the orbital powerhead can be customized with several options to help monitor, control, and improve the orbital forming application being developed. Orbitform’s application engineers will listen and ask relevant questions in order to best specify the appropriate options to improve the riveting process and/or assembly process being analyzed.

Extended stroke requirements?

Applications with similar orbital riveting or orbital forming force but requiring extended vertical clearance for part loading may benefit from the extended stroke Orbitform powerhead models M-503 or M-506.

  • The M-503 Orbitform powerhead has a total tool stroke distance of 3.25 in (82 mm) that is adjustable between 1.6 in to 3.25 in (41 mm to 82 mm).
  • The M-506 Orbitform powerhead has a total tool stroke distance of 6 in (152 mm) that is adjustable between 3 in to 6 in (76 mm to 152 mm).

Standard Features and Specifications for Orbital Riveting or Orbital Forming Applications:

  • Electric motor with pre-wired 4-pin and 5-pin "mini-change" male connector (alternate voltage specifications available upon request)
  • Orbital head
  • Peen developed and tested for each application
  • Home switch to acknowledge when the tool is fully retracted
  • Limit switch to acknowledge when the tool is extended to the desired position
  • Orbitform powerheads are “lubed-for-life” with lifetime bearing and seal lubrication which allows for reduced lifetime maintenance expense and increased orbital forming equipment uptime. (The forming heads of Orbitform’s competition require diligent preventive maintenance in order to stay in operation for more than a few months.)
  • Stroke adjustment knob on top of the powerhead with indicator mounted on the side of the powerhead to help you establish the stroke distance of the machine

Powerhead Options:

Electrical Options

  • 12 ft. motor cable with 4-pin "mini change" 90 degree female connector to allow you to quickly and easily connect the motor to your power supply control panel
  • 12 ft. limit switch cable with 5-pin “mini change” to allow you to quickly and easily connect the limit switch to your control panel

Mechanical Options

  • Offset motor mount to allow for a shorter machine height and/or to allow for a through spindle pressure pad
  • Gear reducer to reduce the RPM to allow for the optimal forming speed
  • Spindle brake to control the tool position or to stop the tool rotation for certain applications
  • Anti-rotate device to prevent the peen from rotating during certain assembly or forming applications
  • Powerhead mounting plate with ± 1 inch (25.4 mm) adjustment to allow for simpler, front flange mount integration of the Orbitform powerhead into your assembly system
  • Orbital alignment kit to help you set up the machine if the machine configurations change
  • Standard bench machine column (bench machine base is also available) to support the powerhead. The bench machine column and base can be combined to provide a complete ready to use machine.
  • Standard pedestal machine column and base assembly
  • Fabricated straight column to be engineered specifically for your automated assembly application
  • Fabricated c-frame column to be engineered specifically for your automated assembly application

Error Proofing, Process Monitoring, Process Control Options

  • Pressure pad (standard, height sensing, or programmable height sensing) to secure the work piece prior to forming or assembly, to assist with assembly process monitoring / process control, or to confirm part presence prior to continuing the assembly process
  • Loadcell force monitoring to assist with assembly process monitoring / process control / error proofing
  • LVDT (Linear Variable Displacement Transducer) for stroke position monitoring. The LVDT is externally mounted.

Forming options

  • Radial head for radial riveting or radial forming assembly applications when the radial forming process is preferred
  • Multi-point or Multi-spindle head for orbital riveting or orbital forming of multiple rivets at the same time
  • Static rollerhead for roller forming or roller assembly applications
  • Articulating rollerhead for roller forming or roller assembly
  • Press head powerhead configuration and press tooling to allow the powerhead to act as a press for pressing parts together into any assembly

Orbitform’s M-750 powerhead is perfectly suited for medium to large size work piece orbital riveting and orbital cold forming assembly machines. The heavy duty design of the orbital forming powerhead is commonly used to assemble robust hinges, large brackets, brake components, industrial hand tools, automotive foot pedals, ball stud assemblies, and other medium to large scale riveted assemblies. Orbitform’s application engineers define the appropriate machine and tooling setup so each orbital riveting powerhead performs as required and the powerhead’s lube-for-life design with lifetime bearings and sealed lubrication keeps the riveting powerhead running for years.

Weight 350 lbs
Head Forming Capacity .750" (19mm)
Max Downward Force 7510 lbs @ 100 psi
Max Stroke 2.5" (63.5mm)
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  • Download .easm
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Orbitform’s modular M-750 powerhead is assembled with top line components and is manufactured and assembled at Orbitform’s factory in Jackson, Michigan, USA. The orbital riveting powerhead comes with many standard features and the orbital powerhead can be customized with several options to help monitor, control, and improve the orbital forming application being developed. Orbitform’s application engineers will listen and ask relevant questions in order to best specify the appropriate options to improve the assembly system being analyzed.

Extended stroke requirements?

Applications with similar orbital riveting or orbital forming force but requiring extended vertical clearance for part loading may benefit from the extended stroke Orbitform powerhead model M-753.

  • The M-753 Orbitform powerhead has a total tool stroke distance of 3.0 in (76 mm) that is adjustable between 0 in to 3.0 in (0 mm to 76 mm).

Standard Features and Specifications for Orbital Riveting or Orbital Forming Applications:

  • Electric motor with pre-wired 4-pin and 5-pin "mini-change" male connector (alternate voltage specifications available upon request)
  • Orbital head
  • Peen developed and tested for each application
  • Home switch to acknowledge when the tool is fully retracted
  • Limit switch to acknowledge when the tool is extended to the desired position
  • Deceleration switch
  • Orbitform powerheads are “lubed-for-life” with lifetime bearing and seal lubrication which allows for reduced lifetime maintenance expense and increased orbital forming equipment uptime. (The forming heads of Orbitform’s competition require diligent preventive maintenance in order to stay in operation for more than a few months.)
  • Stroke adjustment knob on top of the powerhead with indicator mounted on the side of the powerhead to help you establish the stroke distance of the machine

Powerhead Options:

Electrical Options

  • 12 ft. motor cable with 4-pin "mini change" 90 degree female connector to allow you to quickly and easily connect the motor to your power supply control panel
  • 12 ft. limit switch cable with 5-pin “mini change” to allow you to quickly and easily connect the limit switch to your control panel

Mechanical Options

  • Offset motor mount to allow for a shorter machine height and/or to allow for a through spindle pressure pad
  • Gear reducer to reduce the RPM to allow for the optimal forming speed
  • Spindle brake to control the tool position or to stop the tool rotation for certain applications
  • Anti-rotate device to prevent the peen from rotating during certain assembly or forming applications
  • Powerhead mounting plate with ± 1 inch (25.4 mm) adjustment to allow for simpler, front flange mount integration of the Orbitform powerhead into your assembly system
  • Orbital alignment kit to help you set up the machine if the machine configurations change
  • Standard bench machine column (bench machine base is also available) to support the powerhead. The bench machine column and base can be combined to provide a complete ready to use machine.
  • Standard pedestal machine column and base assembly
  • Fabricated straight column to be engineered specifically for your automated assembly application
  • Fabricated c-frame column to be engineered specifically for your automated assembly application

Error Proofing, Process Monitoring, Process Control Options

  • Pressure pad (standard, height sensing, or programmable height sensing) to secure the work piece prior to forming or assembly, to assist with assembly process monitoring / process control, or to confirm part presence prior to continuing the assembly process
  • Loadcell force monitoring to assist with assembly process monitoring / process control / error proofing
  • LVDT (Linear Variable Displacement Transducer) for stroke position monitoring. The LVDT is externally mounted.

Forming options

  • Radial head for radial riveting or radial forming assembly applications when the radial forming process is preferred
  • Multi-point or Multi-spindle head for orbital riveting or orbital forming of multiple rivets at the same time
  • Static rollerhead for roller forming or roller assembly applications
  • Articulating rollerhead for roller forming or roller assembly
  • Press head powerhead configuration and press tooling to allow the powerhead to act as a press for pressing parts together into any assembly

Orbitform’s M-840 powerhead is the highest capacity pneumatic orbital forming and orbital riveting powerhead available in the world. The Orbitform powerhead is perfectly suited for large size work piece orbital riveting processes and orbital cold forming assembly processes. The heavy duty design of the orbital forming powerhead is commonly used to form spindle shafts, and assemble large automotive hinges, robust brake components, seat track products, and other large scale riveted assemblies. Orbitform’s application engineers define the appropriate machine and tooling setup so each orbital riveting powerhead performs as required and the powerhead’s lube-for-life design with lifetime bearings and sealed lubrication keeps the riveting powerhead running for years.

Weight 500 lbs
Head Forming Capacity .840" (24.5mm)
Max Downward Force 12,700 @ 100 psi
Max Stroke 2.5" (63.5mm)
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  • Download .eprt
  • Download .step

Orbitform’s modular M-840 powerhead is assembled with top line components and is manufactured and assembled at Orbitform’s factory in Jackson, Michigan, USA. The orbital riveting powerhead comes with many standard features and the orbital powerhead can be customized with several options to help monitor, control, and improve the orbital forming application being developed. Orbitform’s application engineers will listen and ask relevant questions in order to best specify the appropriate options to improve the riveting machine and/or assembly equipment being analyzed.

Standard Features and Specifications for Orbital Riveting or Orbital Forming Applications:

  • Electric motor with pre-wired 4-pin and 5-pin "mini-change" male connector (alternate voltage specifications available upon request)
  • Orbital head
  • Peen developed and tested for each application
  • Home switch to acknowledge when the tool is fully retracted
  • Limit switch to acknowledge when the tool is extended to the desired position
  • Deceleration switch
  • Orbitform powerheads are “lubed-for-life” with lifetime bearing and seal lubrication which allows for reduced lifetime maintenance expense and increased orbital forming equipment uptime. (The forming heads of Orbitform’s competition require diligent preventive maintenance in order to stay in operation for more than a few months.)
  • Stroke adjustment knob on top of the powerhead with indicator mounted on the side of the powerhead to help you establish the stroke distance of the machine

Powerhead Options:

Electrical Options

  • 12 ft. motor cable with 4-pin "mini change" 90 degree female connector to allow you to quickly and easily connect the motor to your power supply control panel
  • 12 ft. limit switch cable with 5-pin “mini change” to allow you to quickly and easily connect the limit switch to your control panel

Mechanical Options

  • Offset motor mount to allow for a shorter machine height and/or to allow for a through spindle pressure pad
  • Gear reducer to reduce the RPM to allow for the optimal forming speed
  • Spindle brake to control the tool position or to stop the tool rotation for certain applications
  • Anti-rotate device to prevent the peen from rotating during certain assembly or forming applications
  • Powerhead mounting plate with ± 1 inch (25.4 mm) adjustment to allow for simpler, front flange mount integration of the Orbitform powerhead into your assembly system
  • Orbital alignment kit to help you set up the machine if the machine configurations change
  • Standard bench machine column (bench machine base is also available) to support the powerhead. The bench machine column and base can be combined to provide a complete ready to use machine.
  • Standard pedestal machine column and base assembly
  • Fabricated straight column to be engineered specifically for your automated assembly application
  • Fabricated c-frame column to be engineered specifically for your automated assembly application

Error Proofing, Process Monitoring, Process Control Options

  • Pressure pad (standard, height sensing, or programmable height sensing) to secure the work piece prior to forming or assembly, to assist with assembly process monitoring / process control, or to confirm part presence prior to continuing the assembly process
  • Loadcell force monitoring to assist with assembly process monitoring / process control / error proofing
  • LVDT (Linear Variable Displacement Transducer) for stroke position monitoring. The LVDT is externally mounted.

Forming options

  • Radial head for radial riveting or radial forming assembly applications when the radial forming process is preferred
  • Multi-point or Multi-spindle head for orbital riveting or orbital forming of multiple rivets at the same time
  • Static rollerhead for roller forming or roller assembly applications
  • Articulating rollerhead for roller forming or roller assembly
  • Press head powerhead configuration and press tooling to allow the powerhead to act as a press for pressing parts together into any assembly

Orbitform’s M-1000 powerhead is perfectly suited for large size work piece orbital riveting processes and orbital cold forming assembly processes. The heavy duty design of the hydraulic orbital forming powerhead is commonly used to form spindle shafts, and assemble large automotive hinges, robust brake components, seat track products, and other large scale riveted assemblies. Orbitform’s application engineers define the appropriate machine and tooling setup so each orbital riveting powerhead performs as required and the powerhead’s lube-for-life design with lifetime bearings and sealed lubrication keeps the riveting powerhead running for years.

Weight 350 lbs
Head Forming Capacity 1.0" (25.5mm)
Max Downward Force 18,000 lbs @ 1000 psi
Max Stroke 2.5" (76.25mm)
  • Download .dwg
  • Download .easm
  • Download .step

Orbitform’s modular M-1000 powerhead is assembled with top line components and is manufactured and assembled at Orbitform’s factory in Jackson, Michigan, USA. The hydraulic orbital riveting powerhead comes with many standard features and the orbital powerhead can be customized with several options to help monitor, control, and improve the orbital forming application being developed. Orbitform’s application engineers will listen and ask relevant questions in order to best specify the appropriate options to improve the riveting machine and/or assembly equipment being analyzed.

Extended stroke requirements?

Applications with similar orbital riveting or orbital forming force but requiring extended vertical clearance for part loading may benefit from the extended stroke Orbitform hydraulic powerhead model M-1006.

  • The M-1006 Orbitform powerhead has a total tool stroke distance of 6 in (152 mm) that is adjustable between 3 in to 6 in (76 mm to 152 mm)

Standard Features and Specifications for Orbital Riveting or Orbital Forming Applications:

  • Electric motor with pre-wired 4-pin and 5-pin "mini-change" male connector (alternate voltage specifications available upon request)
  • Orbital head
  • Peen developed and tested for each application
  • Home switch to acknowledge when the tool is fully retracted
  • Limit switch to acknowledge when the tool is extended to the desired position
  • Deceleration switch
  • Orbitform powerheads are “lubed-for-life” with lifetime bearing and seal lubrication which allows for reduced lifetime maintenance expense and increased orbital forming equipment uptime. (The forming heads of Orbitform’s competition require diligent preventive maintenance in order to stay in operation for more than a few months.)
  • Stroke adjustment knob on top of the powerhead with indicator mounted on the side of the powerhead to help you establish the stroke distance of the machine

Powerhead Options:

Electrical Options

  • 12 ft. motor cable with 4-pin "mini change" 90 degree female connector to allow you to quickly and easily connect the motor to your power supply control panel
  • 12 ft. limit switch cable with 5-pin “mini change” to allow you to quickly and easily connect the limit switch to your control panel

Mechanical Options

  • Offset motor mount to allow for a shorter machine height and/or to allow for a through spindle pressure pad
  • Gear reducer to reduce the RPM to allow for the optimal forming speed
  • Spindle brake to control the tool position or to stop the tool rotation for certain applications
  • Anti-rotate device to prevent the peen from rotating during certain assembly or forming applications
  • Powerhead mounting plate with ± 1 inch (25.4 mm) adjustment to allow for simpler, front flange mount integration of the Orbitform powerhead into your assembly system
  • Orbital alignment kit to help you set up the machine if the machine configurations change
  • Fabricated straight column to be engineered specifically for your automated assembly application
  • Fabricated c-frame column to be engineered specifically for your automated assembly application

Error Proofing, Process Monitoring, Process Control Options

  • Pressure pad (standard, height sensing, or programmable height sensing) to secure the work piece prior to forming or assembly, to assist with assembly process monitoring / process control, or to confirm part presence prior to continuing the assembly process
  • Loadcell force monitoring to assist with assembly process monitoring / process control / error proofing
  • LVDT (Linear Variable Displacement Transducer) for stroke position monitoring. The LVDT is externally mounted.

Forming options

  • Multi-point or Multi-spindle head for orbital riveting or orbital forming of multiple rivets at the same time
  • Static rollerhead for roller forming or roller assembly applications
  • Articulating rollerhead for roller forming or roller assembly
  • Press head powerhead configuration and press tooling to allow the powerhead to act as a press for pressing parts together into any assembly

Orbitform’s M-1500 powerhead is the largest capacity orbital forming and orbital riveting powerhead available in the world. The Orbitform powerhead is perfectly suited for large size work piece orbital riveting processes and orbital cold forming assembly processes. The heavy duty design of the hydraulic orbital forming powerhead is commonly used to form spindle shafts, and assemble large automotive hinges, robust brake components, seat track products, and other large scale riveted assemblies. Orbitform’s application engineers define the appropriate machine and tooling setup so each orbital riveting powerhead performs as required and the powerhead’s lube-for-life design with lifetime bearings and sealed lubrication keeps the riveting powerhead running for years.

Weight 625 lbs
Head Forming Capacity 1.5" (38mm)
Max Downward Force 38,500 lbs @ 1000 psi
Max Stroke 3.0" (76.25mm)
  • Download .dwg
  • Download .easm
  • Download .step

Orbitform’s modular M-1500 powerhead is assembled with top line components and is manufactured and assembled at Orbitform’s factory in Jackson, Michigan, USA. The hydraulic orbital riveting powerhead comes with many standard features and the orbital powerhead can be customized with several options to help monitor, control, and improve the orbital forming application being developed. Orbitform’s application engineers will listen and ask relevant questions in order to best specify the appropriate options to improve the riveting machine and/or assembly equipment being analyzed.

Standard Features and Specifications for Orbital Riveting or Orbital Forming Applications:

  • Electric motor with pre-wired 4-pin and 5-pin "mini-change" male connector (alternate voltage specifications available upon request)
  • Orbital head
  • Peen developed and tested for each application
  • Home switch to acknowledge when the tool is fully retracted
  • Limit switch to acknowledge when the tool is extended to the desired position
  • Deceleration switch
  • Orbitform powerheads are “lubed-for-life” with lifetime bearing and seal lubrication which allows for reduced lifetime maintenance expense and increased orbital forming equipment uptime. (The forming heads of Orbitform’s competition require diligent preventive maintenance in order to stay in operation for more than a few months.)
  • Stroke adjustment knob on top of the powerhead with indicator mounted on the side of the powerhead to help you establish the stroke distance of the machine

Powerhead Options:

Electrical Options

  • 12 ft. motor cable with 4-pin "mini change" 90 degree female connector to allow you to quickly and easily connect the motor to your power supply control panel
  • 12 ft. limit switch cable with 5-pin “mini change” to allow you to quickly and easily connect the limit switch to your control panel

Mechanical Options

  • Offset motor mount to allow for a shorter machine height and/or to allow for a through spindle pressure pad
  • Gear reducer to reduce the RPM to allow for the optimal forming speed
  • Spindle brake to control the tool position or to stop the tool rotation for certain applications
  • Anti-rotate device to prevent the peen from rotating during certain assembly or forming applications
  • Powerhead mounting plate with ± 1 inch (25.4 mm) adjustment to allow for simpler, front flange mount integration of the Orbitform powerhead into your assembly system
  • Orbital alignment kit to help you set up the machine if the machine configurations change
  • Fabricated straight column to be engineered specifically for your automated assembly application
  • Fabricated c-frame column to be engineered specifically for your automated assembly application

Error Proofing, Process Monitoring, Process Control Options

  • Pressure pad (standard, height sensing, or programmable height sensing) to secure the work piece prior to forming or assembly, to assist with assembly process monitoring / process control, or to confirm part presence prior to continuing the assembly process
  • Loadcell force monitoring to assist with assembly process monitoring / process control / error proofing
  • LVDT (Linear Variable Displacement Transducer) for stroke position monitoring. The LVDT is externally mounted.

Forming options

  • Multi-point or Multi-spindle head for orbital riveting or orbital forming of multiple rivets at the same time
  • Static rollerhead for roller forming or roller assembly applications
  • Articulating rollerhead for roller forming or roller assembly
  • Press head powerhead configuration and press tooling to allow the powerhead to act as a press for pressing parts together into any assembly
  • Models
  • HL-200
  • HL-250
  • HL-310
  • HL-500
  • HL-625
  • HL-700
  • HL-750
  • HS-125
  • HS-250
  • HS-310
  • HS-500
  • HS-750
  • HS-1000-4
  • HS-1000-6
  • GS-330
  • GS-520
  • GS-720
  • GL-320
  • GL-610
  • GL-730

Orbitform's standard orbital heads are equipped with a 6 degree forming angle peen tool. The angled peen tool allows for orbital riveting with less downward forming force than with a traditional press, as the angled orbital peen produces minimal rivet shank swell and lower rivet shoulder swell. The angled peen technology allows a smaller machine to permanently assemble products such as electrical assemblies.

Capacity .15 in (3.81mm)
Peen Diameter 0.313 in (7.95 mm)
Peen Angle 4 Deg.
Peen Length 2.188 in (55.58 mm)
  • Download .dwg
  • Download .eprt
  • Download .step

Orbitform Orbital Heads Last

Through proper care and maintenance, it is possible to keep your orbital head running as smoothly as the day your purchased it and with Orbitform's lubed-for-life orbital heads you know the performance will stay optimal for years.

Orbitform Peen Tools Fasten Your Assemblies

Orbital heads come with a peen tool. The peen is the tool that actually contacts the rivet being upset or the post being formed. There are a wide variety of standard peens used with Orbitform orbital heads to help enhance your assembly process. Orbitform peen tools are designed for the specific purpose your forming or assembly application requires. Some peens ensure a certain aesthetic appearance while others flare or crimp the work piece involved. Orbitform offers many peen configurations including: conical form peen, flat form peen, captured form peen, crown form peen, flare form peen, eyelet form peen, ring stake form peen, and crimping form peen.

Orbitform Orbital Head Options

  • Standard orbital heads with 6 degree peen angle for minimum required forming force
  • Long reach orbital heads with 3 degree to 6 degree peen angles for difficult to reach rivets or posts
  • Gold series orbital heads with upgraded, heavy duty sealed bearings when you are forming harder materials
  • C-Frame orbital heads for difficult to reach rivets where an overhang or other obstruction prevents a standard, straight down riveting process
  • Multi-point orbital heads for forming several rivets at once with a custom orbital head equipped with several peens
  • Multi-spindle orbital heads for forming several rivets at once with a custom orbital head equipped with several spindles, each spindle with a peen
  • Radial riveting heads for certain applications where the part being formed is fragile, small, or otherwise more conducive to the radial forming process

Please contact Orbitform so we can help you choose the proper peen and orbital head combination for your forming, flaring, or assembly project.

Orbitform's standard orbital heads are equipped with a 6 degree forming angle peen tool. The angled peen tool allows rivets to be formed with less downward forming force than with a traditional press, as the angled peen produces minimal rivet shank swell and lower rivet shoulder swell. The angled peen technology allows a smaller machine to permanently assemble products such as automotive hinge assemblies.

Capacity .180 in (4.57mm)
Peen Diameter .312 in (7.92mm)
Peen Angle 4 Deg.
Peen Length 3.5 in (88.9mm)

Orbitform Orbital Heads Last

Through proper care and maintenance, it is possible to keep your orbital head running as smoothly as the day your purchased it and with Orbitform's lubed-for-life orbital heads you know the performance will stay optimal for years.

Orbitform Peen Tools Fasten Your Assemblies

Orbital heads come with a peen tool. The peen is the tool that actually contacts the rivet being upset or the post being formed. There are a wide variety of standard peens used with Orbitfom orbital heads to help enhance your assembly process. Orbitform peen tools are designed for the specific purpose your forming or assembly application requires. Some peens ensure a certain aesthetic appearance while others flare or crimp the work piece involved. Orbitform offers many peen configurations including: conical form peen, flat form peen, captured form peen, crown form peen, flare form peen, eyelet form peen, ring stake form peen, and crimping form peen.

Orbitform Orbital Head Options

  • Standard orbital heads with 6 degree peen angle for minimum required forming force
  • Long reach orbital heads with 3 degree to 6 degree peen angles for difficult to reach rivets or posts
  • Gold series orbital heads with upgraded, heavy duty sealed bearings when you are forming harder materials
  • C-Frame orbital heads for difficult to reach rivets where an overhang or other obstruction prevents a standard, straight down riveting process
  • Multi-point orbital heads for forming several rivets at once with a custom orbital head equipped with several peens
  • Multi-spindle orbital heads for forming several rivets at once with a custom orbital head equipped with several spindles, each spindle with a peen
  • Radial riveting heads for certain applications where the part being formed is fragile, small, or otherwise more conducive to the radial forming process

Please contact Orbitform so we can help you choose the proper peen and orbital head combination for your forming, flaring, or assembly project.

Orbitform's HL series of standard orbital heads are equipped with a 4 degree forming angle peen tool to accommodate extended reach orbital riveting. The angled peen tool allows rivets to be formed with less downward forming force than with a traditional press, as the angled peen produces minimal rivet shank swell and lower rivet shoulder swell. The angled peen technology allows a smaller riveting machine to permanently assemble products such as seat track mechanisms and seat recliner assemblies.

Capacity .312 in (7.92 mm)
Peen Diameter .312 in (7.92mm)
Peen Angle 4 Deg.
Peen Length 3.5 in (88.9 mm)
  • Download .dwg
  • Download .eprt
  • Download .step

Orbitform Orbital Heads Last

Through proper care and maintenance, it is possible to keep your orbital head running as smoothly as the day your purchased it and with Orbitform's lubed-for-life orbital heads you know the performance will stay optimal for years.

Orbitform Peen Tools Fasten Your Assemblies

Orbital heads come with a peen tool. The peen is the tool that actually contacts the rivet being upset or the post being formed. There are a wide variety of standard peens used with Orbitfom orbital heads to help enhance your assembly process. Orbitform peen tools are designed for the specific purpose your forming or assembly application requires. Some peens ensure a certain aesthetic appearance while others flare or crimp the work piece involved. Orbitform offers many peen configurations including: conical form peen, flat form peen, captured form peen, crown form peen, flare form peen, eyelet form peen, ring stake form peen, and crimping form peen.

Orbitform Orbital Head Options

  • Standard orbital heads with 6 degree peen angle for minimum required forming force
  • Long reach orbital heads with 3 degree to 6 degree peen angles for difficult to reach rivets or posts
  • Gold series orbital heads with upgraded, heavy duty sealed bearings when you are forming harder materials
  • C-Frame orbital heads for difficult to reach rivets where an overhang or other obstruction prevents a standard, straight down riveting process
  • Multi-point orbital heads for forming several rivets at once with a custom orbital head equipped with several peens
  • Multi-spindle orbital heads for forming several rivets at once with a custom orbital head equipped with several spindles, each spindle with a peen
  • Radial riveting heads for certain applications where the part being formed is fragile, small, or otherwise more conducive to the radial forming process

Please contact Orbitform so we can help you choose the proper peen and orbital head combination for your forming, flaring, or assembly project.

Orbitform's HL series of standard orbital heads are equipped with a 4 degree forming angle peen tool to accommodate extended reach orbital riveting. The angled peen tool allows rivets to be formed with less downward forming force than with a traditional press, as the angled peen produces minimal rivet shank swell and lower rivet shoulder swell. The angled peen technology allows a smaller orbital forming machine to permanently assemble products such as automotive door hinge and vehicle hood hinge assemblies.

Capacity .50 in (12.7 mm)
Peen Diameter .50 in (12.7 mm)
Peen Angle 4 Deg.
Peen Length 3.875 in (98.42 mm)
  • Download .dwg
  • Download .eprt
  • Download .step

Orbitform Orbital Heads Last

Through proper care and maintenance, it is possible to keep your orbital head running as smoothly as the day your purchased it and with Orbitform's lubed-for-life orbital heads you know the performance will stay optimal for years.

Orbitform Peen Tools Fasten Your Assemblies

Orbital heads come with a peen tool. The peen is the tool that actually contacts the rivet being upset or the post being formed. There are a wide variety of standard peens used with Orbitfom orbital heads to help enhance your assembly process. Orbitform peen tools are designed for the specific purpose your forming or assembly application requires. Some peens ensure a certain aesthetic appearance while others flare or crimp the work piece involved. Orbitform offers many peen configurations including: conical form peen, flat form peen, captured form peen, crown form peen, flare form peen, eyelet form peen, ring stake form peen, and crimping form peen.

Orbitform Orbital Head Options

  • Standard orbital heads with 6 degree peen angle for minimum required forming force
  • Long reach orbital heads with 3 degree to 6 degree peen angles for difficult to reach rivets or posts
  • Gold series orbital heads with upgraded, heavy duty sealed bearings when you are forming harder materials
  • C-Frame orbital heads for difficult to reach rivets where an overhang or other obstruction prevents a standard, straight down riveting process
  • Multi-point orbital heads for forming several rivets at once with a custom orbital head equipped with several peens
  • Multi-spindle orbital heads for forming several rivets at once with a custom orbital head equipped with several spindles, each spindle with a peen
  • Radial riveting heads for certain applications where the part being formed is fragile, small, or otherwise more conducive to the radial forming process

Please contact Orbitform so we can help you choose the proper peen and orbital head combination for your forming, flaring, or assembly project.

Orbitform's HL series of standard orbital heads are equipped with a 4 degree forming angle peen tool to accommodate extended reach orbital riveting. The angled peen tool allows rivets to be formed with less downward forming force than with a traditional press, as the angled peen produces minimal rivet shank swell and lower rivet shoulder swell during the orbital forming process. The angled peen technology allows a smaller orbital riveter to permanently assemble products such as furniture recliner assemblies.

Capacity .63 in (16 mm)
Peen Diameter .63 in (16 mm)
Peen Angle 3 Deg.
Peen Length 5.75 in (146mm)
  • Download .dwg
  • Download .eprt
  • Download .step

Orbitform Orbital Heads Last

Through proper care and maintenance, it is possible to keep your orbital head running as smoothly as the day your purchased it and with Orbitform's lubed-for-life orbital heads you know the performance will stay optimal for years.

Orbitform Peen Tools Fasten Your Assemblies

Orbital heads come with a peen tool. The peen is the tool that actually contacts the rivet being upset or the post being formed. There are a wide variety of standard peens used with Orbitfom orbital heads to help enhance your assembly process. Orbitform peen tools are designed for the specific purpose your forming or assembly application requires. Some peens ensure a certain aesthetic appearance while others flare or crimp the work piece involved. Orbitform offers many peen configurations including: conical form peen, flat form peen, captured form peen, crown form peen, flare form peen, eyelet form peen, ring stake form peen, and crimping form peen.

Orbitform Orbital Head Options

  • Standard orbital heads with 6 degree peen angle for minimum required forming force
  • Long reach orbital heads with 3 degree to 6 degree peen angles for difficult to reach rivets or posts
  • Gold series orbital heads with upgraded, heavy duty sealed bearings when you are forming harder materials
  • C-Frame orbital heads for difficult to reach rivets where an overhang or other obstruction prevents a standard, straight down riveting process
  • Multi-point orbital heads for forming several rivets at once with a custom orbital head equipped with several peens
  • Multi-spindle orbital heads for forming several rivets at once with a custom orbital head equipped with several spindles, each spindle with a peen
  • Radial riveting heads for certain applications where the part being formed is fragile, small, or otherwise more conducive to the radial forming process

Please contact Orbitform so we can help you choose the proper peen and orbital head combination for your forming, flaring, or assembly project.

Orbitform's HL series of standard orbital heads are equipped with a 4 degree forming angle peen tool to accommodate extended reach orbital riveting. The angled peen tool allows rivets to be formed with less downward forming force than with a traditional press, as the angled peen produces minimal rivet shank swell and lower rivet shoulder swell. The angled peen technology allows a smaller orbital forming machine to permanently assemble products such as automotive door striker or hood striker assemblies.

Capacity .75 in (19.05 mm)
Peen Diameter .75 in (19.05 mm)
Peen Angle 4 Deg.
Peen Length 5.0 in (127 mm)
  • Download .dwg
  • Download .eprt
  • Download .step

Orbitform Orbital Heads Last

Through proper care and maintenance, it is possible to keep your orbital head running as smoothly as the day your purchased it and with Orbitform's lubed-for-life orbital heads you know the performance will stay optimal for years.

Orbitform Peen Tools Fasten Your Assemblies

Orbital heads come with a peen tool. The peen is the tool that actually contacts the rivet being upset or the post being formed. There are a wide variety of standard peens used with Orbitfom orbital heads to help enhance your assembly process. Orbitform peen tools are designed for the specific purpose your forming or assembly application requires. Some peens ensure a certain aesthetic appearance while others flare or crimp the work piece involved. Orbitform offers many peen configurations including: conical form peen, flat form peen, captured form peen, crown form peen, flare form peen, eyelet form peen, ring stake form peen, and crimping form peen.

Orbitform Orbital Head Options

  • Standard orbital heads with 6 degree peen angle for minimum required forming force
  • Long reach orbital heads with 3 degree to 6 degree peen angles for difficult to reach rivets or posts
  • Gold series orbital heads with upgraded, heavy duty sealed bearings when you are forming harder materials
  • C-Frame orbital heads for difficult to reach rivets where an overhang or other obstruction prevents a standard, straight down riveting process
  • Multi-point orbital heads for forming several rivets at once with a custom orbital head equipped with several peens
  • Multi-spindle orbital heads for forming several rivets at once with a custom orbital head equipped with several spindles, each spindle with a peen
  • Radial riveting heads for certain applications where the part being formed is fragile, small, or otherwise more conducive to the radial forming process

Please contact Orbitform so we can help you choose the proper peen and orbital head combination for your forming, flaring, or assembly project.

Orbitform's HL series of standard orbital heads are equipped with a 4 degree forming angle peen tool to accommodate extended reach orbital riveting and orbital forming. The angled peen tool allows posts and rivets to be formed with less downward forming force than with a traditional press, as the angled peen produces minimal rivet shank swell and lower rivet shoulder swell. The Orbitform angled peen technology allows a smaller riveting machine to permanently assemble products such as axle assemblies or automotive deck-lid hinges.

Capacity .75 in (19.05mm)
Peen Diameter .75 in (19.05mm)
Peen Angle 4 Deg.
Peen Length 5.0 in (127 mm)
  • Download .dwg
  • Download .eprt
  • Download .step

Orbitform Orbital Heads Last

Through proper care and maintenance, it is possible to keep your orbital head running as smoothly as the day your purchased it and with Orbitform's lubed-for-life orbital heads you know the performance will stay optimal for years.

Orbitform Peen Tools Fasten Your Assemblies

Orbital heads come with a peen tool. The peen is the tool that actually contacts the rivet being upset or the post being formed. There are a wide variety of standard peens used with Orbitfom orbital heads to help enhance your assembly process. Orbitform peen tools are designed for the specific purpose your forming or assembly application requires. Some peens ensure a certain aesthetic appearance while others flare or crimp the work piece involved. Orbitform offers many peen configurations including: conical form peen, flat form peen, captured form peen, crown form peen, flare form peen, eyelet form peen, ring stake form peen, and crimping form peen.

Orbitform Orbital Head Options

  • Standard orbital heads with 6 degree peen angle for minimum required forming force
  • Long reach orbital heads with 3 degree to 6 degree peen angles for difficult to reach rivets or posts
  • Gold series orbital heads with upgraded, heavy duty sealed bearings when you are forming harder materials
  • C-Frame orbital heads for difficult to reach rivets where an overhang or other obstruction prevents a standard, straight down riveting process
  • Multi-point orbital heads for forming several rivets at once with a custom orbital head equipped with several peens
  • Multi-spindle orbital heads for forming several rivets at once with a custom orbital head equipped with several spindles, each spindle with a peen
  • Radial riveting heads for certain applications where the part being formed is fragile, small, or otherwise more conducive to the radial forming process

Please contact Orbitform so we can help you choose the proper peen and orbital head combination for your forming, flaring, or assembly project.

Orbitform's standard orbital heads are equipped with a 6 degree forming angle peen tool. The angled peen tool allows rivets to be formed with less downward forming force than with a traditional press, as the angled peen produces minimal rivet shank swell and lower rivet shoulder swell. The angled peen technology allows a smaller orbital riveting machine to permanently assemble products such as electrical switches and circuit board assemblies.

Capacity .180 in (4.57mm)
Peen Diameter .312 in (7.92mm)
Peen Angle 6 Deg.
Peen Length 2.187 in (55.55mm)
  • Download .dwg
  • Download .eprt
  • Download .step

Orbitform Orbital Heads Last

Through proper care and maintenance, it is possible to keep your orbital head running as smoothly as the day your purchased it and with Orbitform's lubed-for-life orbital heads you know the performance will stay optimal for years.

Orbitform Peen Tools Fasten Your Assemblies

Orbital heads come with a peen tool. The peen is the tool that actually contacts the rivet being upset or the post being formed. There are a wide variety of standard peens used with Orbitfom orbital heads to help enhance your assembly process. Orbitform peen tools are designed for the specific purpose your forming or assembly application requires. Some peens ensure a certain aesthetic appearance while others flare or crimp the work piece involved. Orbitform offers many peen configurations including: conical form peen, flat form peen, captured form peen, crown form peen, flare form peen, eyelet form peen, ring stake form peen, and crimping form peen.

Orbitform Orbital Head Options

  • Standard orbital heads with 6 degree peen angle for minimum required forming force
  • Long reach orbital heads with 3 degree to 6 degree peen angles for difficult to reach rivets or posts
  • Gold series orbital heads with upgraded, heavy duty sealed bearings when you are forming harder materials
  • C-Frame orbital heads for difficult to reach rivets where an overhang or other obstruction prevents a standard, straight down riveting process
  • Multi-point orbital heads for forming several rivets at once with a custom orbital head equipped with several peens
  • Multi-spindle orbital heads for forming several rivets at once with a custom orbital head equipped with several spindles, each spindle with a peen
  • Radial riveting heads for certain applications where the part being formed is fragile, small, or otherwise more conducive to the radial forming process

Please contact Orbitform so we can help you choose the proper peen and orbital head combination for your forming, flaring, or assembly project.

Orbitform's standard orbital heads are equipped with a 6 degree forming angle peen tool. The angled peen tool allows rivets to be formed with less downward forming force than with a traditional press, as the angled peen produces minimal rivet shank swell and lower rivet shoulder swell. The angled peen technology allows a smaller orbital forming machine to permanently assemble products such as electrical sensor modules and pressure sensor assemblies.

Capacity .18 in (4.57mm)
Peen Diameter .312 in (7.52mm)
Peen Angle 6 Degrees
Peen Length 2.188 in (55.58mm)
  • Download .dwg
  • Download .easm
  • Download .step

Orbitform Orbital Heads Last

Through proper care and maintenance, it is possible to keep your orbital head running as smoothly as the day your purchased it and with Orbitform's lubed-for-life orbital heads you know the performance will stay optimal for years.

Orbitform Peen Tools Fasten Your Assemblies

Orbital heads come with a peen tool. The peen is the tool that actually contacts the rivet being upset or the post being formed. There are a wide variety of standard peens used with Orbitfom orbital heads to help enhance your assembly process. Orbitform peen tools are designed for the specific purpose your forming or assembly application requires. Some peens ensure a certain aesthetic appearance while others flare or crimp the work piece involved. Orbitform offers many peen configurations including: conical form peen, flat form peen, captured form peen, crown form peen, flare form peen, eyelet form peen, ring stake form peen, and crimping form peen.

Orbitform Orbital Head Options

  • Standard orbital heads with 6 degree peen angle for minimum required forming force
  • Long reach orbital heads with 3 degree to 6 degree peen angles for difficult to reach rivets or posts
  • Gold series orbital heads with upgraded, heavy duty sealed bearings when you are forming harder materials
  • C-Frame orbital heads for difficult to reach rivets where an overhang or other obstruction prevents a standard, straight down riveting process
  • Multi-point orbital heads for forming several rivets at once with a custom orbital head equipped with several peens
  • Multi-spindle orbital heads for forming several rivets at once with a custom orbital head equipped with several spindles, each spindle with a peen
  • Radial riveting heads for certain applications where the part being formed is fragile, small, or otherwise more conducive to the radial forming process

Please contact Orbitform so we can help you choose the proper peen and orbital head combination for your forming, flaring, or assembly project.

Orbitform's standard orbital heads are equipped with a 6 degree forming angle peen tool. The angled peen tool allows rivets to be formed with less downward forming force than with a traditional press, as the angled peen produces minimal rivet shank swell and lower rivet shoulder swell. The angled peen technology allows a smaller machine to permanently assemble products such as brake pad assemblies or lighting fixtures.

Capacity .312 in (4.57mm)
Peen Diameter .312 in (7.92mm)
Peen Angle 6 Degrees
Peen Length 1.625 in (41.3mm)
  • Download .dwg
  • Download .easm
  • Download .step

Orbitform Orbital Heads Last

Through proper care and maintenance, it is possible to keep your orbital head running as smoothly as the day your purchased it and with Orbitform's lubed-for-life orbital heads you know the performance will stay optimal for years.

Orbitform Peen Tools Fasten Your Assemblies

Orbital heads come with a peen tool. The peen is the tool that actually contacts the rivet being upset or the post being formed. There are a wide variety of standard peens used with Orbitfom orbital heads to help enhance your assembly process. Orbitform peen tools are designed for the specific purpose your forming or assembly application requires. Some peens ensure a certain aesthetic appearance while others flare or crimp the work piece involved. Orbitform offers many peen configurations including: conical form peen, flat form peen, captured form peen, crown form peen, flare form peen, eyelet form peen, ring stake form peen, and crimping form peen.

Orbitform Orbital Head Options

  • Standard orbital heads with 6 degree peen angle for minimum required forming force
  • Long reach orbital heads with 3 degree to 6 degree peen angles for difficult to reach rivets or posts
  • Gold series orbital heads with upgraded, heavy duty sealed bearings when you are forming harder materials
  • C-Frame orbital heads for difficult to reach rivets where an overhang or other obstruction prevents a standard, straight down riveting process
  • Multi-point orbital heads for forming several rivets at once with a custom orbital head equipped with several peens
  • Multi-spindle orbital heads for forming several rivets at once with a custom orbital head equipped with several spindles, each spindle with a peen
  • Radial riveting heads for certain applications where the part being formed is fragile, small, or otherwise more conducive to the radial forming process

Please contact Orbitform so we can help you choose the proper peen and orbital head combination for your forming, flaring, or assembly project.

Orbitform's standard orbital heads are equipped with a 6 degree forming angle peen tool. The angled peen tool allows rivets to be formed with less downward forming force than with a traditional press, as the angled peen produces minimal rivet shank swell and lower rivet shoulder swell. The angled peen technology allows a smaller machine to permanently assemble products such as automotive door hinges or caster assemblies.

Capacity .50 in (12.7mm)
Peen Diameter .50 in (12.7mm)
Peen Angle 6 Degrees
Peen Length 2.25 in (57.16mm)
  • Download .dwg
  • Download .eprt
  • Download .step
  • Download Fact Sheet

Orbitform Orbital Heads Last

Through proper care and maintenance, it is possible to keep your orbital head running as smoothly as the day your purchased it and with Orbitform's lubed-for-life orbital heads you know the performance will stay optimal for years.

Orbitform Peen Tools Fasten Your Assemblies

Orbital heads come with a peen tool. The peen is the tool that actually contacts the rivet being upset or the post being formed. There are a wide variety of standard peens used with Orbitfom orbital heads to help enhance your assembly process. Orbitform peen tools are designed for the specific purpose your forming or assembly application requires. Some peens ensure a certain aesthetic appearance while others flare or crimp the work piece involved. Orbitform offers many peen configurations including: conical form peen, flat form peen, captured form peen, crown form peen, flare form peen, eyelet form peen, ring stake form peen, and crimping form peen.

Orbitform Orbital Head Options

  • Standard orbital heads with 6 degree peen angle for minimum required forming force
  • Long reach orbital heads with 3 degree to 6 degree peen angles for difficult to reach rivets or posts
  • Gold series orbital heads with upgraded, heavy duty sealed bearings when you are forming harder materials
  • C-Frame orbital heads for difficult to reach rivets where an overhang or other obstruction prevents a standard, straight down riveting process
  • Multi-point orbital heads for forming several rivets at once with a custom orbital head equipped with several peens
  • Multi-spindle orbital heads for forming several rivets at once with a custom orbital head equipped with several spindles, each spindle with a peen
  • Radial riveting heads for certain applications where the part being formed is fragile, small, or otherwise more conducive to the radial forming process

Please contact Orbitform so we can help you choose the proper peen and orbital head combination for your forming, flaring, or assembly project.

Orbitform's standard orbital heads are equipped with a 6 degree forming angle peen tool. The angled peen tool allows rivets to be formed with less downward forming force than with a traditional press, as the angled peen produces minimal rivet shank swell and lower rivet shoulder swell. The angled peen technology allows a smaller machine to permanently assemble products such as automotive door hinges or caster assemblies.

Capacity .75"
Peen Diameter .75"
Peen Angle 6 Deg.
Peen Length 3.0"
  • Download .dwg
  • Download .easm
  • Download .step

Orbitform Orbital Heads Last

Through proper care and maintenance, it is possible to keep your orbital head running as smoothly as the day your purchased it and with Orbitform's lubed-for-life orbital heads you know the performance will stay optimal for years.

Orbitform Peen Tools Fasten Your Assemblies

Orbital heads come with a peen tool. The peen is the tool that actually contacts the rivet being upset or the post being formed. There are a wide variety of standard peens used with Orbitfom orbital heads to help enhance your assembly process. Orbitform peen tools are designed for the specific purpose your forming or assembly application requires. Some peens ensure a certain aesthetic appearance while others flare or crimp the work piece involved. Orbitform offers many peen configurations including: conical form peen, flat form peen, captured form peen, crown form peen, flare form peen, eyelet form peen, ring stake form peen, and crimping form peen.

Orbitform Orbital Head Options

  • Standard orbital heads with 6 degree peen angle for minimum required forming force
  • Long reach orbital heads with 3 degree to 6 degree peen angles for difficult to reach rivets or posts
  • Gold series orbital heads with upgraded, heavy duty sealed bearings when you are forming harder materials
  • C-Frame orbital heads for difficult to reach rivets where an overhang or other obstruction prevents a standard, straight down riveting process
  • Multi-point orbital heads for forming several rivets at once with a custom orbital head equipped with several peens
  • Multi-spindle orbital heads for forming several rivets at once with a custom orbital head equipped with several spindles, each spindle with a peen
  • Radial riveting heads for certain applications where the part being formed is fragile, small, or otherwise more conducive to the radial forming process

Please contact Orbitform so we can help you choose the proper peen and orbital head combination for your forming, flaring, or assembly project.

Orbitform's HS-1000-4 orbital heads are equipped with a 4 degree forming angle peen tool to allow for extended reach orbital forming and orbital riveting. The angled peen tool allows rivets to be formed with less downward forming force than with a traditional press, as the angled peen produces minimal rivet shank swell and lower rivet shoulder swell. The angled peen technology allows a smaller orbital forming machine to permanently assemble products such as automotive yoke assemblies and vehicle frame components.

Capacity 1.0 in (25.4mm)
Peen Diameter 1.0 in (25.4mm)
Peen Angle 4 Degrees
Peen Length 5.0 in (127mm)
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Orbitform Orbital Heads Last

Through proper care and maintenance, it is possible to keep your orbital head running as smoothly as the day your purchased it and with Orbitform's lubed-for-life orbital heads you know the performance will stay optimal for years.

Orbitform Peen Tools Fasten Your Assemblies

Orbital heads come with a peen tool. The peen is the tool that actually contacts the rivet being upset or the post being formed. There are a wide variety of standard peens used with Orbitfom orbital heads to help enhance your assembly process. Orbitform peen tools are designed for the specific purpose your forming or assembly application requires. Some peens ensure a certain aesthetic appearance while others flare or crimp the work piece involved. Orbitform offers many peen configurations including: conical form peen, flat form peen, captured form peen, crown form peen, flare form peen, eyelet form peen, ring stake form peen, and crimping form peen.

Orbitform Orbital Head Options

  • Standard orbital heads with 6 degree peen angle for minimum required forming force
  • Long reach orbital heads with 3 degree to 6 degree peen angles for difficult to reach rivets or posts
  • Gold series orbital heads with upgraded, heavy duty sealed bearings when you are forming harder materials
  • C-Frame orbital heads for difficult to reach rivets where an overhang or other obstruction prevents a standard, straight down riveting process
  • Multi-point orbital heads for forming several rivets at once with a custom orbital head equipped with several peens
  • Multi-spindle orbital heads for forming several rivets at once with a custom orbital head equipped with several spindles, each spindle with a peen
  • Radial riveting heads for certain applications where the part being formed is fragile, small, or otherwise more conducive to the radial forming process

Please contact Orbitform so we can help you choose the proper peen and orbital head combination for your forming, flaring, or assembly project.

Orbitform's standard orbital heads are equipped with a 6 degree forming angle peen tool. The angled peen tool allows rivets to be formed with less downward forming force than with a traditional press, as the angled peen produces minimal rivet shank swell and lower rivet shoulder swell. The angled peen technology allows a smaller machine to permanently assemble products such as automotive hinge assemblies.

Capacity 1.0 in (25.4mm)
Peen Diameter 1.0 in (25.4mm)
Peen Angle 6 Degrees
Peen Length 5.0 in (127mm)
  • Download .dwg
  • Download .eprt
  • Download .step

Orbitform Orbital Heads Last

Through proper care and maintenance, it is possible to keep your orbital head running as smoothly as the day your purchased it and with Orbitform's lubed-for-life orbital heads you know the performance will stay optimal for years.

Orbitform Peen Tools Fasten Your Assemblies

Orbital heads come with a peen tool. The peen is the tool that actually contacts the rivet being upset or the post being formed. There are a wide variety of standard peens used with Orbitfom orbital heads to help enhance your assembly process. Orbitform peen tools are designed for the specific purpose your forming or assembly application requires. Some peens ensure a certain aesthetic appearance while others flare or crimp the work piece involved. Orbitform offers many peen configurations including: conical form peen, flat form peen, captured form peen, crown form peen, flare form peen, eyelet form peen, ring stake form peen, and crimping form peen.

Orbitform Orbital Head Options

  • Standard orbital heads with 6 degree peen angle for minimum required forming force
  • Long reach orbital heads with 3 degree to 6 degree peen angles for difficult to reach rivets or posts
  • Gold series orbital heads with upgraded, heavy duty sealed bearings when you are forming harder materials
  • C-Frame orbital heads for difficult to reach rivets where an overhang or other obstruction prevents a standard, straight down riveting process
  • Multi-point orbital heads for forming several rivets at once with a custom orbital head equipped with several peens
  • Multi-spindle orbital heads for forming several rivets at once with a custom orbital head equipped with several spindles, each spindle with a peen
  • Radial riveting heads for certain applications where the part being formed is fragile, small, or otherwise more conducive to the radial forming process

Please contact Orbitform so we can help you choose the proper peen and orbital head combination for your forming, flaring, or assembly project.

Gold series orbital heads are an optional upgrade available with Orbitform orbital forming equipment. The Orbitform gold series orbital forming heads are excellent for forming hardened materials as the orbital heads last longer under difficult material conditions. The gold series is available with the standard 6 degree peen or the extended reach 4 degree peen tool. Cookware handles are commonly assembled to pots and pans with the orbital forming process.

Head Forming Capacity 0.5"
Peen Diameter 0.375"
Peen Angle 6 deg.
Peen Length 5"
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Gold series orbital heads are an available upgrade with certain Orbitform orbital forming, orbital fastening and orbital riveting machines. The gold series orbital heads from Orbitform are designed for orbital riveting and orbital forming hardened materials that would cause standard orbital forming heads to wear out quickly. The gold series orbital heads provide a greater thrust capacity in comparison to the standard orbital heads due to the robust design and upgraded bearings. The heavy duty design allows the gold series orbital heads to last longer when riveting under challenging material conditions and when your assembly process presents a difficult forming, fastening, or riveting application. The gold series is available with the standard 6 degree peen or the extended reach 4 degree peen tool.

Gold series orbital heads are an optional upgrade available with Orbitform orbital forming equipment. The Orbitform gold series orbital forming heads are excellent for forming hardened materials as the orbital heads last longer under difficult material conditions. The gold series is available with the standard 6 degree peen or the extended reach 4 degree peen tool.

Head Forming Capacity 0.625"
Peen Diameter 0.50"
Peen Angle 6 deg.
Peen Length 5"
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Gold series orbital heads are an available upgrade with certain Orbitform orbital forming, orbital fastening and orbital riveting machines. The gold series orbital heads from Orbitform are designed for orbital riveting and orbital forming hardened materials that would cause standard orbital forming heads to wear out quickly. The gold series orbital heads provide a greater thrust capacity in comparison to the standard orbital heads due to the robust design and upgraded bearings. The heavy duty design allows the gold series orbital heads to last longer when riveting under challenging material conditions and when your assembly process presents a difficult forming, fastening, or riveting application. The gold series is available with the standard 6 degree peen or the extended reach 4 degree peen tool.

Gold series orbital heads are an optional upgrade available with Orbitform orbital forming equipment. The Orbitform gold series orbital forming heads are excellent for forming hardened materials as the orbital heads last longer under difficult material conditions. The gold series is available with the standard 6 degree peen or the extended reach 4 degree peen tool. Heavy duty automotive hinges and vehicle striker assemblies are commonly assembled with the orbital forming process.

Head Forming Capacity 0.75"
Peen Diameter 0.75"
Peen Angle 6 deg.
Peen Length 7.5"
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Gold series orbital heads are an available upgrade with certain Orbitform orbital forming, orbital fastening and orbital riveting machines. The gold series orbital heads from Orbitform are designed for orbital riveting and orbital forming hardened materials that would cause standard orbital forming heads to wear out quickly. The gold series orbital heads provide a greater thrust capacity in comparison to the standard orbital heads due to the robust design and upgraded bearings. The heavy duty design allows the gold series orbital heads to last longer when riveting under challenging material conditions and when your assembly process presents a difficult forming, fastening, or riveting application. The gold series is available with the standard 6 degree peen or the extended reach 4 degree peen tool.

Gold series orbital heads are an optional upgrade available with Orbitform orbital forming equipment. The Orbitform gold series orbital forming heads are excellent for forming hardened materials as the orbital heads last longer under difficult material conditions. The gold series is available with the standard 6 degree peen or the extended reach 4 degree peen tool. Furniture hinges and office equipment drawer slider assemblies are commonly assembled with the orbital forming process.

Head Forming Capacity 0.50"
Peen Diameter 0.375"
Peen Angle 4 deg.
Peen Length 5.5"
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Gold series orbital heads are an available upgrade with certain Orbitform orbital forming, orbital fastening and orbital riveting machines. The gold series orbital heads from Orbitform are designed for orbital riveting and orbital forming hardened materials that would cause standard orbital forming heads to wear out quickly. The gold series orbital heads provide a greater thrust capacity in comparison to the standard orbital heads due to the robust design and upgraded bearings. The heavy duty design allows the gold series orbital heads to last longer when riveting under challenging material conditions and when your assembly process presents a difficult forming, fastening, or riveting application. The gold series is available with the standard 6 degree peen or the extended reach 4 degree peen tool.

Gold series orbital heads are an optional upgrade available with Orbitform orbital forming equipment. The Orbitform gold series orbital forming heads are excellent for forming hardened materials as the orbital heads last longer under difficult material conditions. The gold series is available with the standard 6 degree peen or the extended reach 4 degree peen tool. Heavy duty automotive seat track mechanisms and vehicle seat recliner assemblies are commonly assembled with the orbital forming process.

Head Forming Capacity 0.50"
Peen Diameter 0.375"
Peen Angle 4 deg.
Peen Length 5.5"
  • Download .dwg
  • Download .eprt
  • Download .step

Gold series orbital heads are an available upgrade with certain Orbitform orbital forming, orbital fastening and orbital riveting machines. The gold series orbital heads from Orbitform are designed for orbital riveting and orbital forming hardened materials that would cause standard orbital forming heads to wear out quickly. The gold series orbital heads provide a greater thrust capacity in comparison to the standard orbital heads due to the robust design and upgraded bearings. The heavy duty design allows the gold series orbital heads to last longer when riveting under challenging material conditions and when your assembly process presents a difficult forming, fastening, or riveting application. The gold series is available with the standard 6 degree peen or the extended reach 4 degree peen tool.

Gold series orbital heads are an optional upgrade available with Orbitform orbital forming equipment. The Orbitform gold series orbital forming heads are excellent for forming hardened materials as the orbital heads last longer under difficult material conditions. The gold series is available with the standard 6 degree peen or the extended reach 4 degree peen tool. Heavy duty vehicle hinges and automobile striker assemblies are commonly assembled with the orbital forming process.

Max Rivet Diameter 0.75"
Head Forming Capacity 0.875"
Peen Angle 4 deg.
Peen Length 7.5"
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  • Download .eprt
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Gold series orbital heads are an available upgrade with certain Orbitform orbital forming, orbital fastening and orbital riveting machines. The gold series orbital heads from Orbitform are designed for orbital riveting and orbital forming hardened materials that would cause standard orbital forming heads to wear out quickly. The gold series orbital heads provide a greater thrust capacity in comparison to the standard orbital heads due to the robust design and upgraded bearings. The heavy duty design allows the gold series orbital heads to last longer when riveting under challenging material conditions and when your assembly process presents a difficult forming, fastening, or riveting application. The gold series is available with the standard 6 degree peen or the extended reach 4 degree peen tool.